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Ethanol Production with Advanced Dehydration Technology
PSS Distillation delivers high-performance fuel-grade ethanol production systems engineered to achieve exceptional purity levels of up to 99.9% using advanced molecular sieve dehydration technology.
As the global demand for cleaner and sustainable fuels continues to grow, PSS Distillation empowers ethanol that support renewable energy initiatives for automotive, industrial, and renewable fuel applications while maximizing productivity and long-term returns.
Capabilities Include :
- High-Purity Ethanol Production: Molecular sieve systems delivering up to 99.9% fuel-grade ethanol.
- Automated Modular Systems: Skid-mounted, fully automated solutions for quick installation and flexible expansion.
- Reliable Plant Performance: Consistent ethanol quality with enhanced process safety and minimal supervision.
DID YOU KNOW ?
While existing emission reduction strategies primarily target net-zero balancing, reversing climate damage ultimately requires net-negative CO₂ removal. PSS Distillation addresses this requirement through heat-recycling technologies that reduce biomass and fuel consumption, lower emissions, and improve alcohol purification with minimal thermal loss.
The company provides end-to-end support—from process analysis and plant design to manufacturing, installation, and optimization—across sugar, grain, ENA, ethanol, malt, craft spirits, and 2G/4G biofuel sectors. Consultancy services extend to process operations, pollution control, utilities, SOP preparation, and complete project execution.
PSS Distillation designs and manufactures advanced fermentation plants for a wide range of ethanol feedstocks, including sugar-based raw materials such as cane juice, cane syrup, B-heavy molasses, C molasses, and sugar beet, as well as starch-based feedstocks like broken rice, corn (maize), jowar, and other grains.
Key Features
- Smooth Fed-Batch Fermentation
- High Fermentation Efficiency
- Maximum Alcohol Yield
- High-Strength Wash Production
- Low Water Consumption
- Minimal Wastewater Generation
- Advanced Liquefaction Technology
- Precise Enzyme Dosing
- Multi-Feedstock Processing Capacity
Operational energy efficiency directly translates to increased profitability. PSS Distillation specializes in designing energy-optimized systems that maximize product recovery, enhance the separation of impurities, and consistently deliver superior final product quality across diverse applications.
Key Features
- Multi-Pressure Low-Energy Systems
- Continuous Operational Runtimes
- Efficient Low-Cut Redistillation
- Custom Beverage Spirit Designs
- Copper columns for purity
- Industrial, pharma, perfumery grades
PSS Distillation employs Molecular Sieve Technology to deliver sustainable, energy-integrated plant configurations for high-grade anhydrous ethanol production.
Fuel ethanol produced through these systems rigorously complies with IS 15464:2004 standards for the Indian market, while additional design adaptations are available to meet country-specific regulatory requirements globally.
A range of configurations is available, including falling film, forced circulation, agitated thin film, and plate evaporators, as well as dedicated plants for raw and biomethanated spentwash evaporation.
Key Features
- Concentration up to 60% Solids
- Low-Steam Consumption Design
- Extended Cleaning Cycle Uptime
- Reduced CIP waste volume
PSS Distillation provides comprehensive effluent treatment systems encompassing biological, physico-chemical, and thermal process routes. Biological treatment options include aerobic configurations—activated sludge process, MBR, MBBR, and SBR—alongside anaerobic reactors such as UASB, CSTR, FMR, and hybrid designs.
Key Features
- Aerobic & Anaerobic Biological Treatment
- Physico-Chemical Ion Exchange & Precipitation
- Multi-Effect Thermal Evaporation Systems
- Feedstock-Specific ZLD Process Customization
- Spentwash Evaporation with CPU
- Thin Slop Evaporation with DDGS Drying
- True ZLD Achieved
Why PSS Distillation Stands Out
Sustainable Tech Showcase
Low ΔT Operation
Thermal Heat Recycling
Hygienic Liquior Production
Seemless Fabrication
>95% Clean Water Recovery
Leading Companies Rely on PSS Distillation
Expert production teams and skilled contractors collaborate on-site to ensure precise execution and efficient delivery.
Why Choose us ?
Expertise
Our team brings years of industry experience, ensuring high-quality solutions tailored to your needs.
Innovation
We're continuously adopting advanced technologies to enhance efficiency and sustainability across sectors.
24 x 7 Support
From project inception to post-commissioning support, we are committed to our clients every step of the way.