Best Distillery Solutions in North India
End-to-end Distillery Solutions for Every Stage of Operations and Execution
Complete Systems from Grain Storage to Final Spirit
Grain distillery plants convert grains into premium-quality spirits through efficient, precision-engineered processes.
PSS Distillation delivers complete turnkey grain distillery solutions built with superior-quality equipment for maximum productivity, reliability, and consistent performance.
Infrastructure Includes:
- Grain Storage, Milling & Cooking
- Liquefaction & Saccharification Sections
- Fermentation Vessels with Aeration & pH Monitoring
- Spent wash evaporation & CO₂ recovery up to 85%
- Multi-Pressure Distillation Columns
- DWGS Dryer & Alcohol Storage Units
- Boiler, Turbine, Structural Integration
Complete Systems from Molasses to Final Spirit
Molasses is diluted and introduced into fermentation tanks, where yeast converts its reducing sugars into alcohol through a controlled biochemical process. The resulting alcohol is then separated from residual materials via distillation.
This process generates wastewater streams such as spent wash and spent lees, along with solid waste in the form of sludge, all of which require appropriate management and treatment.
The distillery unit produces Rectified Spirit, Extra Neutral Alcohol (ENA), and Ethanol, which serve as essential inputs for various industries, including pharmaceuticals and chemical manufacturing. Ethanol, in particular, plays a critical role as a biofuel, as it is blended with petrol to reduce dependence on fossil fuels. This contributes to energy security and helps conserve foreign exchange by lowering fuel import requirements.
Ethanol Production with Advanced Dehydration Technology
PSS Distillation delivers high-performance fuel-grade ethanol production systems engineered to achieve exceptional purity levels of up to 99.9% using advanced molecular sieve dehydration technology.
As the global demand for cleaner and sustainable fuels continues to grow, PSS Distillation empowers ethanol that support renewable energy initiatives for automotive, industrial, and renewable fuel applications while maximizing productivity and long-term returns.
Infrastructure Includes :
- High-Purity Ethanol Production: Molecular sieve systems delivering up to 99.9% fuel-grade ethanol.
- Automated Modular Systems: Skid-mounted, fully automated solutions for quick installation and flexible expansion.
- Reliable Plant Performance: Consistent ethanol quality with enhanced process safety and minimal supervision.
DID YOU KNOW ?
PSS Distillation provides process technologies and integrated systems for manufacturing multiple ethanol grades, including Rectified Spirit, Extra Neutral Alcohol, and Fuel Ethanol, from diverse feedstocks such as molasses, grains, cane juice, and cassava. The overall operations within a standard ethanol production facility are broadly categorized into two primary segments: process plant systems and effluent treatment plant systems.
Beyond core ethanol processing, the company offers comprehensive turnkey engineering solutions for grain-based distilleries, single malt distilleries, rum production plants, and liquor bottling units. With extensive industry experience accumulated across domestic and international markets, PSS Distillation covers every phase from initial concept development through to final commissioning.
PSS Distillation designs and manufactures advanced fermentation plants for a wide range of ethanol feedstocks, including sugar-based raw materials such as cane juice, cane syrup, B-heavy molasses, C molasses, and sugar beet, as well as starch-based feedstocks like broken rice, corn (maize), jowar, and other grains.
Key Features
- Smooth Fed-Batch Fermentation
- High Fermentation Efficiency
- Maximum Alcohol Yield
- High-Strength Wash Production
- Low Water Consumption
- Minimal Wastewater Generation
- Advanced Liquefaction Technology
- Precise Enzyme Dosing
- Multi-Feedstock Processing Capacity
Operational energy efficiency directly translates to increased profitability. PSS Distillation specializes in designing energy-optimized systems that maximize product recovery, enhance the separation of impurities, and consistently deliver superior final product quality across diverse applications.
Key Features
- Multi-Pressure Low-Energy Systems
- Continuous Operational Runtimes
- Efficient Low-Cut Redistillation
- Custom Beverage Spirit Designs
- Copper columns for purity
- Industrial, pharma, perfumery grades
PSS Distillation employs Molecular Sieve Technology to deliver sustainable, energy-integrated plant configurations for high-grade anhydrous ethanol production.
Fuel ethanol produced through these systems rigorously complies with IS 15464:2004 standards for the Indian market, while additional design adaptations are available to meet country-specific regulatory requirements globally.
A range of configurations is available, including falling film, forced circulation, agitated thin film, and plate evaporators, as well as dedicated plants for raw and biomethanated spentwash evaporation.
Key Features
- Concentration up to 60% Solids
- Low-Steam Consumption Design
- Extended Cleaning Cycle Uptime
- Reduced CIP waste volume
PSS Distillation provides comprehensive effluent treatment systems encompassing biological, physico-chemical, and thermal process routes. Biological treatment options include aerobic configurations—activated sludge process, MBR, MBBR, and SBR—alongside anaerobic reactors such as UASB, CSTR, FMR, and hybrid designs.
Key Features
- Aerobic & Anaerobic Biological Treatment
- Physico-Chemical Ion Exchange & Precipitation
- Multi-Effect Thermal Evaporation Systems
- Feedstock-Specific ZLD Process Customization
- Spentwash Evaporation with CPU
- Thin Slop Evaporation with DDGS Drying
- True ZLD Achieved
Why PSS Distillation Stands Out
100% Raw Material Extraction
Seamless Fabrication
Mechanical & Electrical Integration
PLC-SCADA Automation
Hygienic Liquior Production
Versatile Spirit Production
Leading Companies Rely on PSS Distillation
Expert production teams and skilled contractors collaborate on-site to ensure precise execution and efficient delivery.
Why Choose us ?
Expertise
Our team brings years of industry experience, ensuring high-quality solutions tailored to your needs.
Innovation
We're continuously adopting advanced technologies to enhance efficiency and sustainability across sectors.
24 x 7 Support
From project inception to post-commissioning support, we are committed to our clients every step of the way.